Quote: "Wrong! Old file locations commonly get written over, thereby perma deleting the file"
Actually, you are wrong. The DoD standard for wiping data completely off a harddrive is to overwrite the sectors
7 times. The common data recovery tools you find online may not recover files that have been overwritten once, but FBI has other tools at their disposal. (this was my college major)
It sounds like data was corrupted in the file, somehow mixing parts of other files. Perhaps the MFT mixed the wrong fragments together. I saw this issue happen recently during my recovery of about 600GB. Not sure if this was what the real issue was, I can only speculate. I did see an entire harddrive have similar issues like this before but determined the drive was in fact damaged.