Hi blob1.... and welcome

First which version of fpsc are you using ?
To make lipsync files place your .wav file into the "audiobank\darkvoices" folder. .wav files should be mono at 22khz ??? give or take.
I use Audacity and it never fails me to produce a working file, be it a .wav or .ogg.
Place your .wav file in the folder, click on ConvertAllWAVFiles.exe, after a few seconds you can exit. Your .wav and an extra file ".lipsync"
should be in the folder now. You really don't need the voice recorder or anything special like a speech SDK

I have BlackIce mod and just tested it, still works fine

My games never have bugs. They just develop random features..
Lots and lots of random features...
Location: You know that space between a dresser and the floor ? Yeah, that's where